Troubleshooting Guide

Excessive white smoke

Cause Correction
Starting procedure is incorrect Verify proper starting procedures. Refer to the starting procedure in the operations and maintenance manual
Coolant temperature is too low Refer to manual
Intake air temperature is too low Refer to manual
Fuel quality poor Verify by operating the engine from a temporary tank with good quality fuel. Clean and flush the fuel supply tanks. Use a diesel fuel with a cetane value of 42-50
Fuel injection pump timing is incorrect Check and adjust the injection pump timing to the engine manufacturers specification
Troubleshoot the cold start device if applicable Refer to manual
Extra injector sealing washer installed under injector. This is only applicable to new overhauls Remove the extra injector sealing washer
Injectors worn or malfunctioning or improperly installed (backwards) Check the injectors and replace any malfunctioning injectors
Coolant leaking into combustion chamber Refer to manual
Fuel injection pump malfunctioning/delivery valves Remove the fuel injection pump and repair or replace as necessary.

Excessive white smoke

Cause Correction
Starting procedure is incorrect Verify proper starting procedures. Refer to the starting procedure in the operations and maintenance manual
Coolant temperature is too low Refer to manual
Intake air temperature is too low Refer to manual
Fuel quality poor Verify by operating the engine from a temporary tank with good quality fuel. Clean and flush the fuel supply tanks. Use a diesel fuel with a cetane value of 42-50
Fuel injection pump timing is incorrect Check and adjust the injection pump timing to the engine manufacturers specification
Troubleshoot the cold start device if applicable Refer to manual
Extra injector sealing washer installed under injector. This is only applicable to new overhauls Remove the extra injector sealing washer
Injectors worn or malfunctioning or improperly installed (backwards) Check the injectors and replace any malfunctioning injectors
Coolant leaking into combustion chamber Refer to manual
Fuel injection pump malfunctioning/delivery valves Remove the fuel injection pump and repair or replace as necessary.